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Applications Aluminum Brazing Annealing Atmosphere Controlled Brazing Automotive Applications Bonding Brazing Cap Sealing Carbide Heating Catheter Tipping Curing Fastener Manufacturing Fiber Optic Heating Forging More Applications Getter Firing Hardening Heating Heat Staking Hot Forming Levitation Melting Material Testing Medical Device Manufacturing Melting Metal-to-Glass Other Heating Processes Shrink Fitting Soldering Susceptor Heating Industries Aluminum Brazing Automotive Industry Brake Rotor Heating Crystal Growing Drill Bit Brazing Electric Vehicle Production Fastener Heating Forging Heat Treating Medical Applications Nanoparticle Heating Shell Annealing Tube & Pipe Heating Products & Services Products EASYHEAT Power Systems EASYHEAT Workheads EKOHEAT Power Systems EKOHEAT 2 Power Systems EKOHEAT Workheads Accessories Cooling Systems Rental Plans Trade-in Program Get a Quote FAQs Services Applications Lab Free Consultation SmartCARE Service Lab Service Request Document Support Help Tickets FAQs Information Learn What Is Induction? Green Technology Coil Design Guide PRO Skills Webinars Brazing Guide Application Notes Application Videos Training Videos Technical Articles FAQs About We Are Hiring Mission & Principles Trade Shows Our Partners Our Distributors Gov’t Contract Info Newsroom Testimonials Patents COVID-19 Status Contact Blog Applications Aluminum Brazing Annealing Atmosphere Controlled Brazing Automotive Applications Bonding Brazing Cap Sealing Carbide Heating Catheter Tipping Curing Fastener Manufacturing Fiber Optic Heating Forging More Applications Getter Firing Hardening Heating Heat Staking Hot Forming Levitation Melting Material Testing Medical Device Manufacturing Melting Metal-to-Glass Other Heating Processes Shrink Fitting Soldering Susceptor Heating Industries Aluminum Brazing Automotive Industry Brake Rotor Heating Crystal Growing Drill Bit Brazing Electric Vehicle Production Fastener Heating Forging Heat Treating Medical Applications Nanoparticle Heating Shell Annealing Tube & Pipe Heating Products & Services Products EASYHEAT Power Systems EASYHEAT Workheads EKOHEAT Power Systems EKOHEAT 2 Power Systems EKOHEAT Workheads Accessories Cooling Systems Rental Plans Trade-in Program Get a Quote FAQs Services Applications Lab Free Consultation SmartCARE Service Lab Service Request Document Support Help Tickets FAQs Information Learn What Is Induction? Green Technology Coil Design Guide PRO Skills Webinars Brazing Guide Application Notes Application Videos Training Videos Technical Articles FAQs About We Are Hiring Mission & Principles Trade Shows Our Partners Our Distributors Gov’t Contract Info Newsroom Testimonials Patents COVID-19 Status Contact Blog APPLICATIONS All Applications Aluminum Brazing Annealing Atmosphere Controlled Brazing Automotive Related Notes Bonding Brazing Cap Sealing APPLICATIONS: More Carbide Heating Catheter Tipping Curing Fastener Manufacturing Fiber Optic Heating Forging Getter Firing Hardening APPLICATIONS: More Heating Heat Staking Hot Forming Levitation Melting Material Testing Medical Device Manufacturing Melting Metal-to-Glass Sealing APPLICATIONS: More Other Heating Processes Shrink Fitting Soldering Susceptor Heating Application Videos INDUSTRIES All Industries Aluminum Brazing Automotive Industry Brake Rotor Heating Brazing Drill Bits INDUSTRIES: More Crystal Growing Solutions for EV Production Fastener Heating INDUSTRIES: More Forging Industry Medical Device Manufacture Nanoparticle Heating INDUSTRIES: More Shell Annealing Tube and Pipe Heating Heat Treating PRODUCTS All Products Easyheat Power Systems Easyheat Workheads Ekoheat Power Systems New: EKOHEAT 2 Power Systems Ekoheat Workheads PRODUCTS: More Accessories Cooling Systems Rental Plan Trade In Program Get a Quote FAQs SERVICES All Services Applications Lab Free Consultation SmartCare Service Training Videos SERVICES: More Lab Service Request Document Support FAQs Help Tickets LEARN Learn About Induction What is Induction? Green Technology Green Energy Calculator Coil Design Guide Pro Skills Webinar Brazing Guide LEARN: More Application Notes Application Videos Training Videos Industry 4.0 Technical Articles Our YouTube Channel FAQs ABOUTWe Are Hiring! Mission & Quality Principles Trade Shows Our Channel Partners Find a Distributor ABOUT: More Gov’t Contracting Info Newsroom Testimonials Patents ISO 9001 Certificate Sitemap Induction Melting Induction Melting Home Applications Melting How Does Induction Melting Work? Melting metals with induction heating provides reliable, repeatable, non-contact, safe and energy-efficient heat, eliminating heat losses and workplace dangers experienced with flame. Since induction heats only the charge materials, the process is precise and efficient: it does not waste energy heating a chamber, nor does it pose the safety risk of open flame. Contact Us Free Melting Application Notes Frequently Asked Questions Other Resources Induction Melting iron powder; pucks for analysis To heat a sample of iron powder for an induction melting application; the client manufactures metal powders Induction Melting of Ni based alloy samples Induction melting provides hands-free heating, involves no operator skill required for manufacturing, even distribution of heating and fast, controllable temperature ramp Heating a crucible for Melting plastic A single-position 6-turn helical coil is used to generate the required heating for application. The crucible is heated in 70 seconds with the 5kW power supply. Induction Melting silicon in graphite crucible for material testing The customer is developing a university lab experiment to induction melt silicon and is still developing the process. Induction Melting lead ingots to form battery posts and connectors Induction Melting 30 lb(13.6 kg) & 60 lb(27.2 kg) lead ingots to form battery posts & connectors Induction Melting the end of a plastic tube to create a seal A single turn coil encapsulated in custom blocks is used for sealing the tube. Two tubes are placed between the coil blocks and a 7lb (3.2kg) load is applied to the top of the coil. Crucible Melting a variety of materials in a nitrogen atmosphere The crucible is heated using an induction coil with a four turn pancake at the base that extends upward into a three turn helical coil. Induction Melting aluminum in a graphite crucible for casting Induction melting provides hands-free heating that involves no operator skill for manufacturing, repeatable, dependable results, more efficient and cost effective then gas furnace, does not heat up the manufacturing area and increases production. Hermetic sealing: SS rods & glass preforms Induction melting provides hands-free heating that involves no operator skill for manufacturing, amounts of glass are precisely controlled by the glass preforms and even flow of glass creates aesthetically pleasing bond. Remove plastic coating from steel tubes Induction melting is the only feasible way to remove the plastic coating, leaving it in an unpolluted form for recycling. It is a faster process Releasing a Lens Grinding Fixture Bond The bonded assembly is placed (glass up) within a helical coil which circles the bonding slug. Induction heats the material to the melting point in 5-7 seconds. Induction Melting Glass for Fiber Drawing To heat a metal susceptor vessel to 2200°F within 25 minutes with induction for a fiberglass melting application Induction Melting of Ticonium and Nobilium ingots Due to the small size of the ingots, RF induction melting was required to efficiently couple to the samples in order to provide the necessary power to initiate melting. Why use induction for melting? With induction, heat is generated directly in the metal, so there is no heat loss to the surrounding environment. It’s also a versatile way to heat metal, useful in melting a wide variety of materials, including ferrous and non-ferrous metals. What is the main benefit of induction melting?...